Near net shape consolidation of automotive component by pulsed current pressure sintering (PCPS) process

Takekazu Nagae*, Shogo Tomida, Akira Okada, Naoyuki Inada, Masaru Yokota

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

Abstract

Pulsed Current Pressure Sintering (PCPS) was applied for sintering of the automotive component "rackguide" which is a part of a steering device. Al, Cu, Si and Al-Mg powder were used as starting materials. These powders were mixed at A2014 alloy composition. Microstructure observation by OM and SEM, vickers hardness measurement, tensile test and dimensional measurement of the sintered compacts were carried out. Results obtained were as follows. (1) Cu and Si powder particles were dissolved into Al matrix during sintering and heat treatment. (2) Maximum tensile strength and elongation of sintered compacts before heat treatment were 300 MPa and 17%, respectively. After heat treatment (T6), those values were changed to 400MPa and 8%, respectively. (3) Dimensions of the sintered compacts satisfied IT10 grade of dimensional tolerance in JIS B 0401-1. After pressed for sizing, the dimensions fulfilled the IT 7 grade.

Original languageEnglish
Pages (from-to)1076-1081
Number of pages6
JournalFuntai Oyobi Fummatsu Yakin/Journal of the Japan Society of Powder and Powder Metallurgy
Volume48
Issue number11
DOIs
StatePublished - 2001/11

Keywords

  • A2014 aluminum alloy
  • Automotive component
  • Near net shape
  • Pulsed current pressure sintering
  • Sizing

ASJC Scopus subject areas

  • Mechanical Engineering
  • Industrial and Manufacturing Engineering
  • Metals and Alloys
  • Materials Chemistry

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