Influence of friction stir welding parameters on microstructure and mechanical properties of AA2024-T3 aluminum alloy

Saad Ahmed Khodir, Toshiya Shibayanagi, Masaaki Naka

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

1 Scopus citations

Abstract

In this study, 3mm thick AA 2024-T3 Aluminum alloy plates were friction stir butt welded. Effects of welding parameters such as rotation speeds (6.67-25 sec-1), welding speeds (0.83, 1.67 mm/sec) and backing plates on microstructures, hardness distributions, and tensile properties of the joints were investigated. Three types of backing materials were used, including stainless steel, copper block, and a combination of the two. Orientation distributions in the weld zone were investigated using electron backscatter diffraction patterns (EBSP). The grain size in the stir zone (SZ) increased with increasing rotation speed and decreased from 7.4μm with stainless steel to 4.4 and 1.7 μm with a combination backing type and copper-block, respectively. The orientation distribution changes gradually in the SZ, suggesting a complicated metal flow during FSW. Hardness increased both in the SZ and the thermo- mechanically affected zone (TMAZ) as the rotation speed increased. A hardness maximum appeared in heat affected zone (HAZ) for a higher welding speed and when using a combination of stainless steel and copper block plate (backing type 3). The tensile strength of the joints increased with increasing rotation speed and a maximum value of 427MPa was achieved with type 3 backing plate.

Original languageEnglish
Title of host publicationProceedings of the 2nd Int. Conf. Characterization and Control of Interfaces for High Quality Advanced Materials, and Joining Technology for New Metallic Glasses and Inorganic Materials
Pages91-96
Number of pages6
StatePublished - 2007
Event2nd International Conference on Characterization and Control of Interfaces for High Quality Advanced Materials, and Joining Technology for New Metallic Glasses and Inorganic Materials - Kurashiki, Japan
Duration: 2006/09/062006/09/09

Publication series

NameCeramic Transactions
Volume198
ISSN (Print)1042-1122

Conference

Conference2nd International Conference on Characterization and Control of Interfaces for High Quality Advanced Materials, and Joining Technology for New Metallic Glasses and Inorganic Materials
Country/TerritoryJapan
CityKurashiki
Period2006/09/062006/09/09

ASJC Scopus subject areas

  • Ceramics and Composites
  • Materials Chemistry

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