Effect of surface coating on fatigue life and fatigue crack growth behavior of AISI D2 tool steel

K. Masuda*, S. Ishihara, H. Shibata, Y. Sakamoto, N. Oguma, M. Iwasaki

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

2 Scopus citations

Abstract

To study the effect of the specimen surface coating on the fatigue life and fatigue crack growth behavior, rotating bending fatigue tests were performed with a specimen coated with a TiCN thin film on AISI D2 tool steel (JIS SKD11) and a bare specimen without coating. Fatigue cracks developed inside the specimen because compressive residual stress was present on the surface of the coated and bare materials. The fatigue crack growth behavior of the internal cracks was investigated with the two-stage double-stress experimental method proposed by the authors. The fatigue life estimated from the fatigue crack growth (FCG) behavior of the internal cracks and the experimental results agreed. Furthermore, a method was proposed that can easily evaluate the effect of residual stress on fatigue life and FCG behavior. The evaluation and experimental results are in good agreement. In addition, the effects of atmospheric and vacuum conditions on FCG behavior are discussed.

Original languageEnglish
Article number108230
JournalInternational Journal of Fatigue
Volume183
DOIs
StatePublished - 2024/06

Keywords

  • Cleavage fracture surfaces of carbides
  • Compressive residual stress
  • D2 tool steel
  • Fatigue crack growth
  • Fatigue strength
  • Internal cracks
  • Two-stage double stress experimental method

ASJC Scopus subject areas

  • Modeling and Simulation
  • General Materials Science
  • Mechanics of Materials
  • Mechanical Engineering
  • Industrial and Manufacturing Engineering

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